Turning Supply Chain Complexity
into Competitive Advantage

Expertise
Amplified

When decades of supply chain wisdom meets the precision of inventory optimization.

    • One Tool, 40 Sites, 12% DOI Drop. Unifying Global Operations at Johnson Controls

    Johnson Controls, a global diversified technology and multi-industrial leader, successfully centralized supply chain operations across 40 sites. This initiative aimed to overcome the complexities of managing disparate systems and data across numerous global locations.

    • 12% Reduction in Days on Hand Inventory
    • 28% Improved Supplier Commitment
    “When you are trying to manage multiple sites, and you have the challenge of multiple ERP systems in your organization. A tool and solution comes in handy because you have one location to look at all your data.”
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    • Goodbye, Shortages! Modine's Supply Chain Standard delivers 40% Reduction

    Modine, a global leader in thermal management, standardized its supply chain workflows and embraced data-driven decision-making to tackle persistent material shortages and supplier delays.

    • 40% Reduction in Material Shortages
    • 50% Reduction in Supplier Past Dues
    • 10% Inventory Reduction
    • Improved Clear to Build Percentages
    “If you want to have data driven decision making, you’ve got to have data, and it’s got to be good.”
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    • Flowserve’s Daily Download: Real-Time Visibility Fuels Powerful Decisions

    Flowserve, a leading provider of flow control products and services, sought to enhance its daily decision-making by achieving real-time, comprehensive visibility across its global operations.

    • Daily updated visibility enabling Flowserve to make more agile and informed decisions across their different sites and connect teams more effectively.
    “LeanDNA is giving us the opportunity to have connections and visibility to the different sites, and really connect the teams together. Having the opportunity to see daily updates and make decisions on a daily basis is very powerful.”
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Resilience
Redefined

Manufacturing strength through uncertainty.

    • leading medical
      device manufacturer
    • 97% On-Time. Every Time. The delivery promise that seemed impossible—until now

    A leading medical device company needed quick visibility and control to handle demand spikes and secure critical components.

    • 20% Inventory reduction in 12 months
    • 97% Customer on-time delivery rate
    • 50% Priority shortage avoidance in 3 months
    • 10X ROI in 6 months
    "With LeanDNA, we can look at all of our inventory quickly and react to massive spikes in demand within minutes, if that. It gave us an extreme upper hand. We are organized and know exactly what needs to be done."
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    • Unstoppable Automotive: 39% Shortage Reduction in Just 7 Months

    E-ONE, a pioneering automotive parts manufacturer, faced potential production halts and inventory shortages due to global supply chain disruptions like the semiconductor shortage. Their prior manual processes led to excessive time spent on data analysis rather than proactive problem-solving.

    • 39% Reduction in inventory shortages within just seven months
    “When dealing with potential shortages, we have the ability to generate clarity and ultimately prioritize anything that could actually impact an order or shipment.”
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    • Cirtec's Triple Win: 20% Inventory Drop, Fewer Shortages, Better On-Time Delivery

    Cirtec, a leader in outsourced medical device solutions, aimed for a triple win: a significant 20% inventory reduction, proactive prevention of material shortages, and simultaneous improvement in their customer on-time delivery (COTD). They sought to safeguard their production lines and ensure uninterrupted supply to customers.

    • 20% reduction in inventory while simultaneously decreasing material shortages and improving customer on-time delivery
    “We found that we could rightsize our inventory and maintain and improve our on-time delivery at the same time. That’s the problem we needed to solve.”
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Impact
Multiplied

Where supply chain optimization meets financial transformation.

    • global aerospace
      manufacturer
    • The $80 Million Decision: How Aerospace Leaders Turned Supply Chaos into Competitive Gold

    A global aerospace manufacturer needed to optimize inventory and free up capital but was held back by inefficient processes and limited analyst bandwidth.

    • $80 million Freed up in working capital
    • 16% Inventory reduction
    • 90% Customer on time delivery
    “With LeanDNA, our analysts spend less time writing reports and more time analyzing data and driving results.”
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    • Husky’s 6 Month Shockwave: 59% Less Shortages, 24% Less Excess

    Husky Shanghai aimed to achieve a dual objective: a significant reduction in material shortages and a simultaneous decrease in excess inventory. They sought to improve their digital supply chain synchronization and leverage key data insights for better inventory decisions across shortage levels, excess, and delivery performance.

    • 59% Reduction in critical shortages
    • 24% Decrease in excess inventory
    “With improvements in our overall supply chain performance, including delivery, excess orders, and inventory, this will definitely bring savings and ultimately support our business.”
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    • Autronica's Perfect Score: 100% CTB, Nearly 50% Fewer Shortages

    Data gaps kept Autronica from quickly addressing shortages, impacting production and CTB.

    • 100% Clear To Build (CTB) percentage
    • 46% Reduction in material shortages
    • 12% Improvement in inventory turnover
    • 73% Shortage reduction per order
    “LeanDNA has helped visualize our data. I can open LeanDNA and show my boss the data in a visualized way. I can even filter by production line, something I could never do in the ERP.”
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